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xinghang  specializes in providing top-notch  die casting  to our customers. Our team of experts is dedicated to delivering high quality  Automotive and battery box Die-Casting Parts . Contact us today for a free quote.

EV Battery Housing | Aluminum Battery Enclosure Manufacturer

XH-111
xinghang specializes in providing top-notch die casting to our customers,Our team of experts is dedicated to delivering high quality battery housing Die-Casting Parts,Contact us today for a free quote.
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What is EV/EA Battery Housing?

Detailed Description | EV/EA Battery Housing The EV/EA Battery Housing is a high-performance aluminum battery housing and structural enclosure specially designed for electric vehicles (EV) and electric equipment (EA) battery systems. As a critical battery enclosure component, the EV/EA Battery Housing provides reliable mechanical protection, thermal management, and structural support for battery modules, battery cells, and related electrical components.

Manufactured through advanced high-pressure die casting and precision CNC machining processes, this aluminum battery housing delivers a strong, lightweight, and durable solution for modern energy applications. Made from high-quality ADC12 aluminum alloy, the EV battery housing combines excellent mechanical strength, lightweight characteristics, and superior thermal conductivity, ensuring efficient heat dissipation and stable battery performance during long-term operation.

Thealuminum battery enclosure adopts an integrated casting structure that improves overall rigidity while reducing weight compared with traditional steel battery housings. Its optimized design provides excellent resistance against impact, vibration, dust, and environmental corrosion, helping extend battery service life and improve system safety. The precision-engineered EV/EA battery housing is suitable for demanding applications where lightweight design, durability, and thermal efficiency are essential.

After precision secondary machining, critical dimensions, mounting holes, and assembly interfaces of the battery housing enclosure achieve strict tolerance control to ensure accurate installation and compatibility with different battery architectures. The combination of high pressure die casting technologyandCNC precision machining guarantees consistent quality, excellent surface finish, and reliable performance.

Supporting complete OEM and ODM customization, Xinghang Precision provides customized EV battery housing solutions according to customer drawings, technical specifications, and application requirements. Custom services include housing dimensions, structural optimization, cooling channel layouts, mounting structures, surface treatments, and assembly configurations.

Various surface finishing options for the aluminum battery housing are available, including sandblasting, anodizing, and powder coating. These surface treatments improve corrosion resistance, enhance durability, and provide a high-quality appearance. With advanced manufacturing capabilities, strict quality inspection processes, and flexible production solutions, the EV/EA Battery Housing is widely used in new energy vehicles, electric equipment, energy storage systems, electric machinery, and other advanced power applications.

Technical Parameters | EV/EA Battery Housing

 

 

Core Advantages

  •  Made of ADC12 aluminum alloy, providing excellent rigidity, lightweight performance, and corrosion resistance.
  • Integratedhigh-pressure die casting aluminum housing structure ensures superior strength and dimensional stability.
  • Excellent thermal conductivity of the aluminum battery housing enables efficient battery heat dissipation.
  • Strong shock resistance and vibration resistance protect internal battery modules during operation.
  • Lightweight aluminum design helps reduce overall system weight and improve energy efficiency.
  • Multiple surface treatments improve corrosion resistance and enhance product appearance.
  • CNC precision secondary machining ensures strict dimensional tolerance and assembly accuracy.
  • FullOEM and ODM battery housing customization services are available for different battery system designs.
 
 
 
 
 
 
 
 
 
 

 

High Pressure Die Casting Process

 

Inner packaging:
Protective foam and plastic bags are used to prevent scratches, collision damage, and surface defects during transportation.

Outer packaging:
Standard export cartons with reinforced corner guards are applied for safe international shipment.

  • Custom pallet packaging available for bulk sea and air shipments.
  • Clear shipping marks and product labels printed on each carton.
  • Anti-moisture and dust-proof packaging design for long-distance transportation.
 

FAQ

Q1: What material is the EV/EA Battery Housing made of?
A: The EV/EA Battery Housing is manufactured from ADC12 aluminum alloy, offering high strength, lightweight performance, excellent thermal conductivity, and corrosion resistance.

Q2: Can I customize the battery housing dimensions and structure?
A: Yes. Xinghang Precision provides complete OEM and ODM battery housing customization services, including customized size, mounting holes, cooling structures, surface treatment, and assembly design based on customer drawings.

Q3: What tolerance can you achieve for aluminum battery housing?
A: Through precision CNC secondary machining, the aluminum battery housing tolerance can achieve ±0.05mm to meet strict assembly requirements.

Q4: What surface treatments are available for the battery enclosure?
A: Available treatments include sandblasting, anodizing, powder coating, and other customized finishes to improve corrosion resistance and appearance quality.

Q5: What is the production process of the EV/EA Battery Housing?
A: The production process includes aluminum die casting, CNC precision machining, surface finishing, quality inspection, and final packaging.

Q6: What is your lead time for samples and mass production?
A: Sample production usually takes 7–12 days. Mass production lead time depends on order quantity and project requirements.

Q7: Is the packaging suitable for export transportation?
A: Yes. The aluminum battery housing uses shockproof foam packaging, reinforced export cartons, and optional pallet loading for bulk shipments.

Q8: Can you provide inspection reports?
A: Yes. We can provide dimensional inspection reports, material certificates, and quality testing records upon request.

 

Xinghang Precision Bulk Order Discount Policy

To support global customers’ large-scale projects and reduce procurement costs, Xinghang Precision provides flexible bulk order pricing policies for EV/EA Battery Housing,aluminum battery enclosures, and other precision aluminum components.

Small Batch Order (1-499 pcs):
Original quotation, free conventional quality inspection, and complete product qualification documents.

Medium Batch Order (500-1999 pcs):
5%-10% exclusive discount, customized packaging support, and priority production scheduling.

Large Batch Order (≥2000 pcs):
10%-15% super discount, dedicated project management support, and optimized delivery solutions.

Long-Term Monthly Cooperative Orders:
Negotiable exclusive pricing, stable supply capability, and priority after-sales service.

All discount policies apply to ADC12 aluminum battery housing products, EV/EA battery enclosure solutions, aluminum die casting parts, and precision CNC customized hardware products, providing maximum cost efficiency and reliable long-term cooperation opportunities for global customers.