Die Casting Process
Die casting injects molten aluminum alloy into precision steel dies under high pressure. Robots automate loading, casting and cooling on this 1600-ton cell. It delivers lightweight, dimensionally stable metal parts with smooth surfaces for automotive and energy hardware mass production.
Die Casting Mold Design Process
Full Standard Workflow
1.Product DFM Analysis
Conduct manufacturability review based on customer part drawings; check wall thickness, draft angle, fillet and undercut to optimize casting structure, avoid shrinkage, crack and difficult demolding issues.
2.Mold Flow Simulation
Run filling & solidification simulation to analyze molten metal flow, air trapping and temperature distribution, then optimize gate, overflow and cooling layout in advance.
3.Overall Mold Structure Design
Complete layout of cavity, gating system, cooling circuit, ejection mechanism, slider & lifter, mold base and mounting structure according to production volume and machine tonnage.4.4. 2D & 3D
4.2D & 3D Drawing Output
Generate full 3D mold assembly model, plus detailed 2D engineering drawings for mold parts, marking machining tolerance and material requirements.
5. Material Selection & Processing Planning
Select mold steel (H13, SKD61 etc.), arrange CNC milling, EDM, wire cutting, polishing and heat treatment procedures for mold core & cavity.
6.Mold Trial & Revision
Complete mold manufacturing, conduct trial casting; adjust mold structure, cooling and gating system according to sample defects until qualified parts are produced.
7. Mold Delivery & Technical Handover
Deliver finished mold together with drawings, processing files and operation instructions to customers.
Mold Development & Manufacturing
We provide one-stop die casting mold development and manufacturing services covering the full workflow from design to mass production. Our engineers conduct DFM analysis and mold flow simulation at the initial stage to optimize mold structure. All mold cores and cavities are precisely processed by CNC, EDM and wire cutting with selected high-grade mold steel. Strict dimensional inspection and repeated mold trials are carried out to eliminate casting defects. Standardized production procedures guarantee stable mold quality, long service life and smooth mass production of aluminum & magnesium alloy parts for new energy, electronics and automotive industries.
Die Casting Categories
Die casting service
● Product Design & DFM Analysis
● Custom Die Cast Mold Development
● High-Pressure Die Casting Production
● Precision CNC Machining
● Complete Surface Finishing
● QC Testing & Assembly Service
MAIN PRODUCTS
Our company mainly engages in customized housings for a wide range of industries, including automotive & new energy, LED display, communication, consumer electronics, medical equipment and other product categories.
