Core Definition & Purpose

• Manufacturing: Produced by injecting molten aluminum alloy into precision steel molds under high pressure, enabling complex shapes, thin walls, and tight dimensional consistency.

• Function: A rugged, weatherproof enclosure that protects wiring, connectors, circuit breakers, controllers, sensors, or small power modules from rain, dust, corrosion, vibration, and physical damage.

• Mounting: Secured directly to poles (round or polygonal) using brackets or clamps

Key Advantages of Aluminum Die Casting

✅Lightweight yet High Mechanical Strength

ADC12 aluminum alloy greatly reduces overall weight for pole installation. The rigid one-piece casting structure resists wind load, vibration and external impact in outdoor environments.

✅Excellent Thermal Conductivity & Heat Dissipation

The metal housing efficiently dissipates heat generated by LED drivers, power modules and electronic boards, lowering operating temperature and extending service life of internal components.

✅Outdoor Weather & Corrosion Resistance

With proper surface treatment, the enclosure is resistant to rain, humidity, salt spray and ultraviolet rays. Unlike steel boxes, it will not rust even in coastal and humid regions.

✅Effective Electromagnetic Shielding

Aluminum material blocks EMI/RFI interference. It protects sensitive communication modules, sensors and control circuits from signal disturbance.

✅Integrated Structure Design by Die Casting

Mounting bosses, cable holes, hinge bases and heat dissipation ribs can be formed in one casting. Less assembly work, fewer leakage risks and neat internal layout.

✅Achieve IP65 / IP67 Waterproof & Dustproof Grade

Cooperated with silicone sealing gaskets, the die-cast shell realizes reliable protection against dust and water ingress, suitable for long-term outdoor operation.

✅Stable Mass Production & Cost Advantage

High-pressure die casting ensures consistent product dimension. It supports large-volume orders and effectively controls unit cost for smart city, street light and communication projects.

Frequently Asked Questions

✅ One-stop Aluminum Die Casting Solution

We provide full service including mold development, high-pressure ADC12 aluminum die casting, CNC trimming, deburring, surface treatment and finished product inspection. All procedures are finished in our factory, making quality and lead time controllable.

✅ Rich Experience in Outdoor Pole-mounted Enclosures

We specialize in aluminum die-cast pole boxes for street lighting, smart city and communication projects. Our engineers are familiar with outdoor waterproof structure, heat dissipation design and pole installation requirements, and can offer professional DFM optimization suggestions.

✅ Strict Quality Control System

We implement full inspection of raw materials, semi-finished castings and finished housings. Appearance, dimensional accuracy and sealing matching are carefully checked. Stable quality meets long-term outdoor working requirements. Inspection reports can be provided on request.

✅ Flexible Customization Capacity

Support OEM & ODM. We can develop new molds according to your 2D/3D drawings or samples. Different sizes, installation structures and surface treatments are available to match diverse project demands. We accept both sample trial orders and mass bulk orders.

✅ Reliable Delivery Schedule & Competitive Cost

Stable production lines support continuous mass production. Scientific production arrangement ensures on-time shipment. Integrated production mode removes intermediate links to help customers optimize overall procurement cost.

✅ Professional Protective Packaging & Complete Logistics Support

Anti-rust paper and shockproof foam are adopted to prevent scratches and collision damage during transportation. Multiple logistics channels are available, supporting EXW, FOB and other trade terms to meet different shipping arrangements.

✅ Responsive Technical & After-sales Support

We maintain efficient communication during sample confirmation and mass production. Timely technical support is offered throughout the whole project cycle to solve structural and processing problems.